A customer might reach to many different PCB manufacturers, and for every new supplier, they might ask the same questions, how can I make sure my products manufactured by you is in good quality?
That is very good question but usually you will not get a ture answer from your new supplier, no one will say their products are bad, and do not make orders with them.
Here we share a defect list in PCB, with this list you will be a professional PCB auditor.
Defect Type | Defect |
Bevelling Defects | Poor bevel |
Bevel edge over size | |
Bevel edge under size | |
Board Property Defects | Tg value not meet the requirement |
Board soft | |
Lamination blisters | |
Board warp/ bow and twist | |
Delamination | |
1Peel strength under requirement | |
Missing black oxide | |
Inner pink ring | |
Resin recession | |
Board Surface Defects | Board surface extrusion/rough |
Scratch | |
Glue residue | |
Foreign material | |
Dirty | |
Board discolor | |
Damaged board | |
Broken board | |
Functional Test Failures | Ionic contamination out of spec |
Hipot test failure | |
Lower impedance | |
Higher impedance | |
Resistance not meet the requirement | |
Component Ink Defects | Missing date code |
Unclear date code | |
Wrong UL Logo | |
Wrong UL Logo location | |
C/M in hole | |
C/M on PAD or SMT PAD | |
Mark Illegible | |
Missing C/M | |
C/M peel off | |
Double C/M | |
Missing print C/M | |
Illegible legend | |
Askew C/M | |
Component mark discolor | |
Wrong C/M location | |
Uncomplete UL mark | |
Wrong trademark | |
Exposed conductor | |
Carbon Ink Defects | Copper exposure on carbon ink |
Carbon ink on board | |
Carbon ink peel off | |
Carbon ink short | |
Carbon ink saw-tooth shaped | |
Poor carbon ink | |
Carbon ink bleeding | |
Carton ink misalignment | |
Plug Hole Defects | Wrong plugging |
Missing plug hole | |
Poor plug hole | |
Plugging hole shift | |
Poor plugging in blind hole | |
S/M plugged high than SMT pad | |
Peelable Ink Defects | Peelable mask in hole |
Peelable Mask is peeled off difficultly | |
Peel mask retained in hole | |
Peel mask melt | |
Printing peelable mask mistakenly | |
Copper Plating Defects | Copper residue/under etching |
Copper/Au/Solder in hole (NPTH) | |
Poor tin plating | |
Thin copper thickness in hole | |
Excessive plating copper | |
Poor plating | |
The plating thickness not uniform | |
Burnt board/rough plating | |
Plating copper peel off | |
Hole black | |
Copper thread in hole | |
No copper in hole | |
Bleeding copper plating | |
Drilling Hole Defects | Blind breakout |
Skewed hole | |
Deformed hole | |
Burrs in hole | |
Drilling skip | |
Drilling wrong boards | |
Drilling wrong hole | |
Hole diameter over size | |
Drilling extra hole | |
Drilling in reverse | |
Poor drilling | |
Drilling no through hole | |
Drilling hole misalignment | |
Hole diameter under size | |
Hole damaged | |
Hole blocked | |
Back drilling depth not meet the requirement | |
Wicking | |
Rough hole wall | |
Hole breakout | |
Electrical Test Defects | Unclear E-T |
Dent by E-test | |
Missing E-T stamp | |
Gold Finger Defects | Rough G/F |
G/F damaged | |
Ni spot on board surface | |
Nodule on G/F | |
Pin hole on G/F | |
Dent in gold finger | |
Scratching on G/F | |
G/F contamination | |
Overhang | |
Foreign material overflowed from via hole around G/F | |
Exposed Ni on G/F | |
Gold Plating Defects | Gold burnt in plating |
Poor gold plating | |
Poor Ni plating | |
Gold plating skip | |
Ni plating skip | |
Ni thickness under spec. | |
Gold on trace | |
Ni or gold skipping | |
Gold on the edge | |
Poor gold immersion | |
Gold whiten | |
Gold thickness under spec. | |
Poor gold color | |
Gold bleeding | |
Expose copper/Ni on gold finger | |
Poor gold stripping | |
White hole edge | |
No gold in hole | |
Solder on gold finger | |
Gold or Ni peel off | |
Watercolor printing | |
Gold retained on pad | |
Blackpad | |
Solder on peelable mask | |
HASL Defects | older on S/M |
Non-wetting | |
Solder powder | |
Solder on trace | |
Solder whiten | |
Dirty hole | |
Poor melting | |
PAD peed off | |
Copper peel off | |
Solder peel off | |
Excessive solder | |
Solder surface roughness | |
Solder thickness not meet the requirement | |
Gray solder | |
Tin blocking hole | |
Conductor peel off | |
Damaged tin finger | |
Contamination in PTH hole | |
Solder ball in via hole | |
Dewetting | |
Exposed Cu due to solder peeled off | |
Solder short | |
Solder powder | |
Solder ball in via hole | |
Immersion Silver Defects | Poor Silver immersion |
Immersion Tin Defects | Poor Tin immersion |
Inner Circuit Defects | Inner misregistration |
Inner short | |
Inner open | |
Inner slight short | |
Inner trace spacing undersize | |
Inner trace undersize | |
Inner same location short | |
Inner same location open | |
Inner image misalignment | |
Circuitry nick | |
Inner Stack Up/Board Thickness | Thin board thickness |
Excess board thickness | |
Copper clad thickness over spec. | |
Copper clad thickness under spec. | |
Extra prepreg | |
Skipping prepreg | |
Layer structure not meet MI requirement | |
Thin dielectric layer thickness | |
Excess dielectric layer thickness | |
Inner layer Cu thickness under spec. | |
Inner layer Cu thickness over spec. | |
Skipping inner-layer | |
Lay up in reverse | |
Other Defects | Inner/out hole position incorrect |
Outer Circuit Defects | Poor conductor |
Short | |
Open | |
Trace undersize | |
Missing PAD | |
SMT PAD undersize | |
Edge roughness (dull line) | |
Missing full copper on breakaway | |
Missing full copper on breakaway | |
SMD pad small size | |
Test pad misalignment | |
Missing copper on the blind hole surface | |
Dishdown | |
Trace spacing undersize | |
Poor fiducial mark | |
Packing Defects | Wrong barcode location |
Old boards (stocked boards) | |
Wrong P/N reversion on package label | |
Illegible mark on package label | |
Unclean package | |
Wrong quantity in package | |
Wrong surface finishing | |
Mistaken outgoing report | |
Mixed boards | |
Wrong customer P/N | |
Missing outgoing report | |
Missing customer Logo on the board | |
Damaged packaging carton | |
Damaged vacuum packaging | |
Damaged vacuum packaging | |
Wrong Label | |
PE Tooling Issue/PE | NPTH hole was fabricated as PTH hole mistakenly |
PTH hole was fabricated as NPTH hole mistakenly | |
No annular ring on PTH hole | |
Wrong X, Y axis direction of SMD pad | |
Square hole is fabricated as circular hole mistaken | |
The Tie-bar of G/F is not routed according to spec | |
Missing G/F Tie-bar | |
Profiling Defects | Out of upper tolerance |
Out of lower tolerance | |
Punching Defects | Miss punching boards |
Poor punch | |
Hole cracked by punching | |
Board damaged by punching | |
Damage G/F by punching | |
Damage board by model | |
Board cracked by punching | |
Measling after punching | |
Fibre powder | |
Rework/Repair | Inner poor circuit reworking |
Inner poor rework | |
Poor circuit reworking | |
Poor rework | |
Routing Defects | Miss routing board |
Poor routing edge | |
Board damaged by routing | |
Missing slot hole | |
Missing routing G/F bevel edge | |
Miss routing hole | |
Miss punching hole | |
Routing board scrapped by machine | |
Wrong slot location | |
Solder Mask Defects | S/M color differ |
Expose cu in hole | |
Exposed conductors | |
S/M skip | |
S/M uneven | |
Solder mask misregistration | |
Solder mask blistering | |
Solder mask wrinkles | |
Solder mask in hole | |
S/M on gold finger | |
S/M on PAD/SMT PAD | |
Foreign material under S/M | |
Poor S/M color | |
Solder mask bleeding | |
Fingerprint | |
Solder mask peel of | |
Trace exposing copper | |
S/M thickness under spec. | |
Solder mask over developing | |
S/M thickness over spec. | |
S/M is higher than SMD pad | |
No S/M coating on via hole | |
No S/M dam between via hole and pad | |
Wrong S/M opening | |
S/M on pad fixed | |
S/M Crack | |
Broken ink | |
V- Cut Defects/V-cut | Poor V-cut |
Too shallow V-cut | |
Excess depth of V-cut | |
V-cut shift | |
Dimension not meet requirement | |
Missing V-cut | |
Double V-cut | |
Uncomplete V-Cut score |